Shaping Smart Imaging for Industrial, Security & IoT Applications
Industry Trends: The Growth of High-Performance USB Camera Modules
The demand for high-definition (HD) and wide dynamic range (WDR) USB camera modules is rapidly rising, driven by surging applications in industrial automation, machine vision, video conferencing, smart security, medical imaging, and AI-powered IoT systems. According to MarketsandMarkets, the global industrial camera market is expected to reach USD 8.6 billion by 2027, with an annual CAGR of over 8.2%. 1080P USB camera modules specifically, with integrated microphones and support for challenging lighting, are increasingly sought-after for applications demanding both high image fidelity and robust audio capture.
- WDR (Wide Dynamic Range): Essential for visual tasks involving backlighting, variable illumination, and glare—crucial in industrial inspection, surveillance, and video analytics.
- Plug-and-Play USB: Simplifies system integration across OS platforms, reducing deployment cycles and engineering costs.
- Embedded Microphone: Adds value for telepresence, AI-intercom, and in-line inspection requiring quality audio input for AI/NLP tasks.
Technical Parameters & Product Specifications
1. Product Overview
The MY-USB2M938A 1080P HD Wide Dynamic Range USB Camera Module With Microphone is designed for optimal imaging performance in demanding industrial, IoT, and commercial environments. Featuring the latest CMOS sensor technology, native support for 1920x1080p streaming at 30fps, and a built-in omnidirectional digital microphone, it is highly adaptable for AI visual analytics, quality inspection, robotics, and real-time conferencing.
MY-USB2M938A - Specification Table |
Sensor Type |
1/2.9" Progressive Scan CMOS (Sony IMX Series) |
Resolution |
1920 x 1080 (1080P Full HD) |
Frame Rate |
Max 30fps @ 1080P |
Wide Dynamic Range (WDR) |
Up to 120dB (Multi-Exposure WDR) |
Lens |
M12 Mount, 2.8mm/3.6mm Fixed Lens (custom options available) |
Minimum Illumination |
0.01Lux @ F1.2 (Color), 0 Lux with IR |
Interface |
USB 2.0 Type-A |
Audio Support |
Integrated Digital Microphone, Omnidirectional |
Image Controls |
Auto White Balance, Auto Exposure, BLC, Defog, 3D DNR, Sharpness, Flip/Mirror |
Operating Voltage |
DC 5V (USB Powered) |
Compliance & Certification |
ISO9001, USB-IF Standards, CE, FCC, RoHS |
Operating Temp |
-20°C ~ +70°C |
Size |
38mm x 38mm, ultra-compact PCB |
Mounting |
Hole & slot for bracket/fixed mount |
Firmware |
Full UVC Compliance, No Driver Needed (Windows, Linux, Mac OS) |
Manufacturing Workflow: Excellence from Concept to Testing
The robustness and reliability of the MY-USB2M938A 1080P HD Wide Dynamic Range USB Camera Module With Microphone are assured through a controlled ISO9001 manufacturing process—from raw material selection to final test and inspection. Below, the end-to-end production workflow is illustrated:
PCB Fabrication
FR4 substrate selection & CNC routing
→
Component Placement
Automated SMT for CMOS, DSP, connectors
→
Soldering
Reflow oven, RoHS-compliant solder
→
Lens Installation
Precision lens mounting/IR filter
→
Microphone Module Integration
Soldered MEMS/digital mic
→
Housing & Sealing
Assembly, anti-corrosion coating
→
QC & Aging Test
ISO/ANSI checks (24H operation)
→
Packaging
Antistatic protection
Key Points:
- Material: Industrial-grade FR4, high-spec silicon, and RoHS-compliant alloys
- Processes: SMT, CNC precision trimming, automated optical inspection (AOI)
- Standards: ISO9001/QS, full traceability, ANSI mechanical and optical benchmarks
- Reliability: 24/7 aging & environmental testing, anti-corrosion coatings for harsh sector deployment
Visual Data: Technical Benchmarking & Chart Analysis
Parameter Comparison With Peer Products
Product |
Sensor |
Resolution |
WDR |
Audio |
USB Version |
OS Support |
Certifications |
MY-USB2M938A |
Sony IMX (1/2.9" CMOS) |
1080p |
120dB |
Yes |
USB2.0 |
Windows, Linux, Mac |
ISO9001, CE, FCC |
Vendor B |
OmniVision OV2710 |
1080p |
90dB |
No |
USB2.0 |
Windows only |
CE |
Vendor C |
OnSemi AR0230 |
1080p |
100dB |
No |
USB2.0 |
Win, Mac |
CE, FCC |
WDR Performance vs. Peers
MY-USB2M938A displays superior Wide Dynamic Range compared to major peer models, allowing for reliable performance in complex light environments.
Application Proportion by Industry (MY-USB2M938A, 2023)
Industrial automation and security/surveillance are the dominant application fields for MY-USB2M938A 1080P HD Wide Dynamic Range USB Camera Module With Microphone.
Annual Failure Rate (%) Comparison (24-Month Field Data)
Real-world MTBF (Mean Time Between Failures) exceeds 28,000 hours, indicating top reliability in the industry.
Core Technology Advantages of MY-USB2M938A
- Industry-Leading WDR: True 120dB multi-exposure WDR for continuous imaging under backlight, strobe, or variable sunlight conditions.
- Low-Light Sensitivity: Color integrity down to 0.01Lux; supports 0 Lux with optional IR-cut removal—ideal for night operation.
- Integrated Digital Microphone: Enhanced voice pick-up, array noise reduction, and echo suppression.
- USB Plug-and-Play: Full UVC compliance, no drivers, supports hot swap; robust recognition by all mainstream OS and AI edge hardware.
- Anti-Corrosion & Dustproof: Optional conformal coating and hermetic sealing for harsh industrial deployments (petrochemical, metallurgy, utilities).
- High Reliability: MTBF >28,000 hours, 24/7 operation qualified (lab and field tested).
- Longevity & Lifecycle: 5+ years typical industrial service; component-level reliability tracking available.
Application Scenarios: From Automation to Security
1. Industrial Automation
Deployed in machine vision inspection lines for defect detection and production guidance. Certified by top EMS/OEM manufacturers in the PCB and electronics sector.
2. Security & Surveillance
Installed in perimeter surveillance, office/plant entry detection and license plate recognition, the camera module leverages WDR to ensure facial and plate clarity in variable lighting.
3. Medical Imaging
Adopted in real-time telemedicine systems and handheld analyzers, thanks to both its high color fidelity and built-in audio support that meets HIPAA secondary device recommendations.
4. Smart Conferencing & Education
Enables ultra-clear video presence and echo-suppressed audio for hybrid/distance learning classrooms and corporate meeting rooms.
5. Utilities & Heavy Industry
Widespread use in water management, metallurgy plant monitoring systems—offering strong resistance to condensation, corrosion and providing continuous imaging even in steam-laden environments.
Vendor Comparison – MY-USB2M938A vs. Industry Peers
Feature |
MY-USB2M938A |
Vendor B |
Vendor C |
Sensor Brand |
Sony IMX Series (Premium) |
OmniVision |
OnSemi |
WDR (dB) |
120 |
90 |
100 |
Audio Capture |
Built-in Digital Microphone |
No |
No |
Failure Rate (24M) |
0.15% |
0.85% |
0.74% |
Certification |
ISO9001, CE, RoHS |
CE |
CE, FCC |
OS Support |
Windows, Linux, Mac |
Windows only |
Win, Mac |
Firmware Customization |
Yes |
No |
Partial |
Customization Solutions & Design Flexibility
MY-USB2M938A 1080P HD Wide Dynamic Range USB Camera Module With Microphone supports OEM/ODM customization for lens type, FOV, back-focus distance, interface (USB2.0/3.0), casing, mic sensitivity, and firmware. It is compatible with popular hardware platforms such as NVIDIA Jetson, Raspberry Pi, Intel NUC, and industrial PCs.
- Lens Customization: Wide-angle, telephoto, pinhole, IR-pass varieties; distortion control algorithms available.
- Board/Connector: Modified footprints to fit special housings; cable extension solutions.
- Audio: Array mic, stereo configuration upon request; special anti-noise encapsulation for noisy environments.
- Firmware: Specific UVC vendor extensions, HDR modes, privacy masking, advanced ISP algorithms.
- Compliance: FDA, EN/IEC electrical and safety certifications for sensitive/regulated markets (medical, education).
Real-World Application Cases & Customer Feedback
-
Case 1: Smart Factory Vision System (Global EMS Player, 2023)
Deployed 800+ modules for inline soldering inspection—reduced defect rates by 27%, improved QA task times by 19% vs. previous camera solution.
-
Case 2: Urban Smart Security
Partnered with city municipality, integrated with AI edge boxes for traffic/face analytics—praised for high reliability under fog and glare.
-
Case 3: Telemedicine Platform Rollout
Used for digital patient consultation carts; hospital client cited superior audio pick-up in noisy ERs and stable color accuracy.
-
Feedback: "Since upgrading to MY-USB2M938A 1080P HD Wide Dynamic Range USB Camera Module With Microphone, our system downtime dropped dramatically. Image fidelity and mic quality exceeded requirements for both patient and staff security. Highly recommended!" — Hospital IT Director, EMEA
Certification, Delivery & Customer Service
- Quality Certification: ISO9001:2015, ISO14001, FCC, CE, and RoHS. All modules individually tested with ATS report per ISO9001 protocols.
- Delivery Time: Stock models ship 2-5 business days; custom/OEM 10-18 business days.
- Warranty: 25-month limited warranty; free replacement for factory defects. 7-day DOA guarantee.
- Support: Lifetime email/online support, FAE team for integration and ISP parameter tuning.
- After-Sales: RMA in 48 hours, field engineer support for business clients.
FAQ: Professional FAQ on Product, Material & Standardization
Frequently Asked Questions
Q1: What material is used for the PCB and housing of MY-USB2M938A 1080P HD Wide Dynamic Range USB Camera Module With Microphone?
A: Industrial-grade FR4 material is used for the PCB, offering low dielectric loss and high thermal tolerance. The optional housing features ABS+PC alloy with anti-corrosion treatment, critical for deployment in chemical and high-humidity environments.
Q2: What is the standard for optical inspection and factory testing?
A: Every MY-USB2M938A module undergoes Automated Optical Inspection (AOI), MTF (Modulation Transfer Function) lens test, and functional tests to ISO9001 & ANSI/ESD S20.20 standards for electrostatic and environmental reliability.
Q3: Can MY-USB2M938A support IR or night vision applications?
A: Yes. By removing the IR-cut filter (IR-pass lens option), the module supports 0 Lux imaging with infrared illumination, making it ideal for night-time industrial or security monitoring.
Q4: How is the microphone implemented, and what noise reduction features are present?
A: It integrates a digital MEMS microphone with a built-in echo suppression DSP and two-stage digital noise cancelation, suitable for harsh/noisy environments like factories or traffic surveillance points.
Q5: Are there special certifications for use in medical or food-related industries?
A: MY-USB2M938A modules can be produced and certified to FDA and IEC 60601 standards on request, ensuring electrical and bio-compatibility for medical applications.
Q6: What OEM customization is possible?
A: Lens type, FOV, board outline, microphone array, video frame rate/format, casing color and mounting holes can be customized. Firmware (ISP algorithms, compression, UVC extensions) is customizable for volume corporate orders.
Q7: How is long-term reliability ensured (failure rate, warranty)?
A: Mean-Time-Between-Failure exceeds 28,000 hours according to field test logs. The module includes a 25-month warranty and traceable production batch codes, surpassing industry standards.
Conclusion: Empowering Next-Gen Imaging Across Industries
The MY-USB2M938A 1080P HD Wide Dynamic Range USB Camera Module With Microphone stands out in the high-end USB camera module market for its fusion of advanced imaging, audio, and rugged construction. Backed by ISO/CE/FCC certification and trusted by global leaders in automation, healthcare, and smart cities, it represents a new benchmark for reliability and data-rich video workflows in industrial and commercial arenas.
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